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View Picture CA-45AL AUTOMATIC GRID CASTING MACHINE Product Model: CA-45AL Inquiry Product Introduction   This machine is specially designed for the purpose of automatically casting grids of lead-calcium alloy and low -antimony alloy in high efficiency in order to satisfy the current demand for alloy type low maintenance batteries. The machine structure allows a long time of smooth operation. And the automatic grid casting machine can produce grids with a thickness less than 4mm, which are suitable for automobile, motorcycle, and closed storage batteries. The production speed can reach 8-16 pieces of grids per minute.     Function Explanation    1.   The machine is equipped with two mainframes and one lead pot. This machine adopted Centrifugal pump and delivered lead liquid to lead ladle for material feeding, the lead current adopted precise lead valve and timer which can control current accurately and the conveying lead pipe adopted transformer for heating, which can heat over 500°C only a few electric power, and high class temperature preserved material for design and assembly for saving electric power. 2.   This lead ladle has a design of electro thermal pipe heating and ant oxidation flame. and the lead ladle is automatically controlled by air pressure and adjusted with machine speed in accordance with different requirements. 3.   When the machine runs abnormally, it will automatically stop reversing lead and automatically alarm, easy to operate. The grid mold is made of special material, and grids can be produced according to the customer's design and requirements. The mold temperature is automatically controlled by means of water-cooling. When the machine pauses, the cooling water will stop automatically, and the mold temperature will be maintained automatically, too. 4.   The conveyer belt is equipped with one set of pneumatic contact roller, which can smoothly planish grid. The grid can't transform even very soft. 5.   Both the slant plate and cutter mold are with the water-cooling design, and the cutter mold blades are equipped with the automatic lubricating device. The oil can be adjusted timely, quantitatively and correctly. There are three specifications of cutter molds : (A) fixed cutter, used for cutting the upper and lower ends of grids, based on the grid dimension : (B) adjustable cutter ﹝this cutter mold does not contain the water cooling design﹞, used for cutting the upper and lower ends of grids, with an adjustable width of 100-165mm; (C) single-blade cutter, used for cutting the upper opening only, without any cutting device for the lower end, and with a cutting width of 100-165mm. The design of cutter mold is the most reasonable, helping the manufacturer to lower the cost and easy for maintenance. 6.   The grid pallet device is a two-sectional adjustable mechanism. An empty pallet returning back can be adjusted to a higher speed. And there is a device preventing the transformation of grids. 7.   Automatic recycling device is used for waste. The waste cut off by the cutter mold will be sent automatically to lead pot at the back of machine through convening belt. 8.   The concentrated type controlling switches and gauges are installed on the side of machine, very easy for operation. The temperature of lead pot, lead conveying pipe, lead tank, and mold is controlled automatically. There is also a design of automatic warning which will be given if the electric heating tube breaks downs. And the speed adjustment can be directly on the controlling panel by showing the number of casting minute. 9.   The factory manufacturing this machine shall match (1) power source (2) air pressure (3) gas (4) water . Dross scraper & lead ladle lead pipe heating transformer Trim die-cutter   Lead pump Lead pot electricity type Lead pot gas burner type Specification Explanation Tree-phase power supply, voltage and frequency in accordance with customer's requirements. Horsepower : machine 1HP. Electric heating : lead tank 2.8Kw ; mould 2.8Kw, lead pot 36Kw. Machine size : L 2485mm x W958mm x H 1820mm Loading size of machine : L3070mm x W1140mm x H2100mm Lead pot size : L1365mm x W965mm x H2010mm Loading size of lead pot : L2250mm x W1580mm x H2150mm Machine weight : net weight 1200kg, gross weight 1400kg. Lead pot weight : net weight 800kg, gross weight 1000kg. The specification will be changed without notice owing to our continuous research and design. Other Explanations
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